Approximate stress area
d₂ = d − 0.649519Pd₃ = d − 1.226869PAₛ = π[(d₂ + d₃)/2]² / 4Derived from an idealized 60° metric basic profile. Tolerances, thread rolling effects, damage, and non-standard geometry are excluded.
INDUNECT / KNOWLEDGE / RF-003PRELIMINARY REFERENCE
Compare a nut-factor estimate with a friction-resolved tightening model. The inputs, equations and boundaries stay visible so the result can be challenged before it is used.
ASSEMBLY STARTING POINT
This reference estimates preload per bolt from a user-entered proof stress and utilization. It does not determine the preload required to prevent separation, slip, fatigue failure, leakage, loosening, thread stripping, or joint crushing.
INPUT / BOLT, MATERIAL & FRICTION
No property-class, friction, washer, or tightening table is embedded. Verify proof stress, coating, lubricant, contact geometry, and friction from the applicable specification, test, and supplier documentation.
EQUATIONS & ASSUMPTIONS
d₂ = d − 0.649519Pd₃ = d − 1.226869PAₛ = π[(d₂ + d₃)/2]² / 4Derived from an idealized 60° metric basic profile. Tolerances, thread rolling effects, damage, and non-standard geometry are excluded.
FM = (u/100) SpAsThis is a material-utilization starting point only. It does not calculate the preload demanded by the joint function or assembly scatter.
T = K FMdThe supplied K must represent the actual fastener, finish, lubricant, bearing surface, and tightening process.
DKm = ⅔(Do³ − Di³)/(Do² − Di²)The annular contact is assumed continuous and uniformly pressurized. Real contact and deformation can differ.
φ = atan[P/(πd₂)]ρ′ = atan(μG/cos 30°)MG = FM(d₂/2)tan(φ + ρ′)Right-hand 60° metric thread, quasi-static tightening, and no prevailing torque are assumed.
MK = FMμKDKm/2MA = MG + MKDrive losses, prevailing torque, tool dynamics, and tightening-system calibration are excluded.
τ ≈ 16MG/(πd₃³)σeq ≈ √(σ² + 3τ²)A simplified solid-core von Mises screen. It is not a full threaded-root, fatigue, or VDI 2230 verification.
1 MPa = 1 N/mm²1 N·m = 1,000 N·mmAll internal calculations use millimetres, newtons, and megapascals; displayed torque is converted to N·m.
DESIGN BOUNDARY
Torque control produces preload scatter through friction variation, tightening method, tool accuracy, surface condition, reuse, coating, and lubrication. Determine minimum and maximum assembly preload separately.
External loads, load introduction, member stiffness, separation, slip, settlement, thermal effects, fatigue, self-loosening, and residual clamp load require a complete joint model.
Verify internal/external thread stripping, engagement length, head and washer bearing pressure, joint crushing, flange bending, bolt bending, corrosion, temperature, and material compatibility.
Pressure boundaries, lifting systems, rotating equipment, structural connections, transport, and other safety-relevant applications need the applicable standard, qualified review, and validated assembly procedure.
VERIFY OUTSIDE THIS PAGE
For material properties and property-class scope, consult the current authorized edition of ISO 898-1. For torque/clamp-force testing, see ISO 16047. For systematic design of highly stressed single-bolt joints, see the official VDI 2230 Part 1 listing.
Indunect does not reproduce proprietary standard tables, property-class values, friction tables, tightening tables, or standard text. Standard designations are identification links only.